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To
meet the increased demand of static castings
and to make those castings at competitive
prices, a sister concern in the name of Nitin
Alloy Steels was started in Februrary, 1998,
near Silvassa, Union Territory of Dadra-Nagar
Haveli about 150kms away from Mumbai. The
Foundry manufactures all grades of steel,
stainless steel and heat resistant steel castings
and is certified as per ISO 9001:2000 by M/s.
BVQI, London. |
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Quality Policy:
We, at Nitin Alloy Steels, commit to achieve customer
satisfaction and reputation in manufacturing of
casting by maintaining highest level of quality
of the product and services at reasonable cost.
To continually look for the possbility to develop,
adopt and implement advanced technology.
It is the policy of Nitin Alloy Steels to strive
for higher productivity and cost effectiveness.
Manufacturing Facilities:
Nitin Alloy Steels employs "OMEGA" make
mechanised sand plant which delivers almost free-flowing
resin sand, resulting in all the advantages of resin
sand moulding practice such as excellent surface
finish, clean lettering and undercuts of pattern,
etc. in addition to the very high productivity of
mould making:
Other facilities include:
| 1. |
Medium
frequency induction melting furnaces with capacities
from 300 kgs to 1200 kgs. |
| 2. |
Dip-in
thermocouple type calibrated temperature recorder
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| 3. |
Lip/Tea-pot
type pouring laddles of various capacities. |
| 4 |
Heat
treatment furnace |
| 5 |
E.O.T.
cranes of various capacities |
| 6 |
Shell
moulding, core sand mixer, core oven. |
| 7 |
Sand
muller, core and mixer, core oven |
| 8 |
Well
equipped machine shop consisting of centre lathes,
shaping and planing machines |
| 9 |
Shot
Blasting Machine |
| 10 |
Swing
Frame Grinders, Electric/Pneumatic grinders,
Chippers, Flexible shaft grinders, etc |
| 11 |
Welding
recitifiers. |
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Quality
Control Facilities:
In order to ensure the required chemical composition
of cast metal, "Philips" make Vacuum Emission
Spectrometer is used by taking "melt down"
analysis and adjusting the composition as per required
standard, before tapping the heat. To ensure the
mechanical properties of the castings, Universal
testing machine of 40T capacity is used.
Other facilities include:
| 1. |
Fully
equipped wet chemical analysis laboratory |
| 2. |
Dye
Penetrant testing facilities |
| 3. |
Brinell
& Poldi hardness testing machines |
| 4. |
Sand
testing equipments for sieve analysis, permeability,
clay content, mould and core hardness checking
|
| 5. |
Calibrated
linear measuring instruments such as scales,
vernier, calipers, micrometer etc. |
| 6. |
Air
flow testing machine for grate plates. |
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Products
Manufactured :
Castings made by Nitin Alloy Steels
find wide applications in various industries.
Some of these are given below:
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| CEMENT
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| CFG-RFT
Plates, Tip Castings, Nose Ring Segments, Cooler Grate
Plates, Cooler Lifters, Dampers, Klin Feed Chutes,
Immersion Pipe Assembly, etc. |
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| HEAT
TREATING |
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| Trays,
Carburizing Boxes, Baskets, Fixtures, Furnace Hearths
and Hearth Supports, Roller Rails, Roller Conveyors,
Skid Rails, Molten Metal Pots, etc. |
| |
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| POWER
PLANTS |
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| Bull
Rings and Bull Ring Segments, Hollow Balls, Liners,
Tube Supports, Ash Handling Pipes and fittings, Burner
Difusers, Pump Castings, Impellers, Kaplan Blades,
Pelton Runners, Sleeves etc. |
| |
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| STEEL
PLANTS |
|
| Furnace
Beams and Rails, Baffles, Conveyor Parts, Furnace
Doors and Frames, Blow Pipes, Furnace Skids, Dampers,
End Seals for soaking pit, Deck Pannels, Grate Bars,
etc. |
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| PUMP
& VALVES |
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Pump
Castings
Impellers
Valve Bodies
Bonnets
Yokes, etc. |
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Others
Disc Refiner Segments for Paper Mills, Piercing Plugs,
Shoes etc, for Seamless Tube Plant.
Rollers and Guides for ERW Tube Plant
Baskets Cones, etc. for centrifuges |
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| INDUSTRYWISE
LIST OF MAJOR CLIENTS: |
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STEEL
PLANTS |
| :: |
Steel
Authority of India Ltd. Rourkela, |
| :: |
TISCO |
:: |
Jindal
Vijaynagar Steel |
| :: |
Mandovi
Pellets, |
:: |
Essar
Steel |
| :: |
Jindal
Iron & Steel |
:: |
Hy-grade
Pellets, etc |
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CEMENT
PLANTS |
| :: |
Orient
Cement |
:: |
Kesoram
Cement |
| :: |
Vasavadatta
Cement |
:: |
India
Cement |
| :: |
L
& T Cement |
:: |
ACC |
| :: |
Vikram
Cement |
:: |
Rajashree
Cement |
| :: |
Lafarge
Cement |
:: |
Jaypee
Rewa Cement |
| :: |
Gujarat
Ambuja Cement |
:: |
Dalmia
Cement |
| :: |
Prism
Cement |
:: |
Century
Cement |
| :: |
Birla
White Cement |
:: |
Grasim
Cement |
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Others |
| :: |
Gajra
Gears |
:: |
Indian
Seamless Steels |
| :: |
Hindustan
Dorr-Oliver |
:: |
Thyssen
Krupp |
| :: |
Vulkan
Technologies |
:: |
Larsen
& Toubro, etc |
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