To meet the increased demand of static castings and to make those castings at competitive prices, a sister concern in the name of Nitin Alloy Steels was started in Februrary, 1998, near Silvassa, Union Territory of Dadra-Nagar Haveli about 150kms away from Mumbai. The Foundry manufactures all grades of steel, stainless steel and heat resistant steel castings and is certified as per ISO 9001:2000 by M/s. BVQI, London.


Quality Policy:


We, at Nitin Alloy Steels, commit to achieve customer satisfaction and reputation in manufacturing of casting by maintaining highest level of quality of the product and services at reasonable cost. To continually look for the possbility to develop, adopt and implement advanced technology.

It is the policy of Nitin Alloy Steels to strive for higher productivity and cost effectiveness.

 

Manufacturing Facilities:

Nitin Alloy Steels employs "OMEGA" make mechanised sand plant which delivers almost free-flowing resin sand, resulting in all the advantages of resin sand moulding practice such as excellent surface finish, clean lettering and undercuts of pattern, etc. in addition to the very high productivity of mould making:

Other facilities include:

1. Medium frequency induction melting furnaces with capacities from 300 kgs to 1200 kgs.
2. Dip-in thermocouple type calibrated temperature recorder
3. Lip/Tea-pot type pouring laddles of various capacities.
4 Heat treatment furnace
5 E.O.T. cranes of various capacities
6 Shell moulding, core sand mixer, core oven.
7 Sand muller, core and mixer, core oven
8 Well equipped machine shop consisting of centre lathes, shaping and planing machines
9 Shot Blasting Machine
10 Swing Frame Grinders, Electric/Pneumatic grinders, Chippers, Flexible shaft grinders, etc
11 Welding recitifiers.
 

Quality Control Facilities:

In order to ensure the required chemical composition of cast metal, "Philips" make Vacuum Emission Spectrometer is used by taking "melt down" analysis and adjusting the composition as per required standard, before tapping the heat. To ensure the mechanical properties of the castings, Universal testing machine of 40T capacity is used.

Other facilities include:

1. Fully equipped wet chemical analysis laboratory
2. Dye Penetrant testing facilities
3. Brinell & Poldi hardness testing machines
4. Sand testing equipments for sieve analysis, permeability, clay content, mould and core hardness checking
5. Calibrated linear measuring instruments such as scales, vernier, calipers, micrometer etc.
6. Air flow testing machine for grate plates.
 

Products Manufactured :

Castings made by Nitin Alloy Steels find wide applications in various industries.
Some of these are given below:

   
CEMENT
CFG-RFT Plates, Tip Castings, Nose Ring Segments, Cooler Grate Plates, Cooler Lifters, Dampers, Klin Feed Chutes, Immersion Pipe Assembly, etc.
   
HEAT TREATING
Trays, Carburizing Boxes, Baskets, Fixtures, Furnace Hearths and Hearth Supports, Roller Rails, Roller Conveyors, Skid Rails, Molten Metal Pots, etc.
 
POWER PLANTS
Bull Rings and Bull Ring Segments, Hollow Balls, Liners, Tube Supports, Ash Handling Pipes and fittings, Burner Difusers, Pump Castings, Impellers, Kaplan Blades, Pelton Runners, Sleeves etc.
 
STEEL PLANTS
Furnace Beams and Rails, Baffles, Conveyor Parts, Furnace Doors and Frames, Blow Pipes, Furnace Skids, Dampers, End Seals for soaking pit, Deck Pannels, Grate Bars, etc.
 
   
PUMP & VALVES
Pump Castings
Impellers
Valve Bodies
Bonnets
Yokes, etc.
   
Others
Disc Refiner Segments for Paper Mills, Piercing Plugs, Shoes etc, for Seamless Tube Plant.
Rollers and Guides for ERW Tube Plant
Baskets Cones, etc. for centrifuges
 
INDUSTRYWISE LIST OF MAJOR CLIENTS:
 
 
STEEL PLANTS
:: 
Steel Authority of India Ltd. Rourkela,
:: 
TISCO
::
Jindal Vijaynagar Steel
:: 
Mandovi Pellets,
::
Essar Steel
:: 
Jindal Iron & Steel
::
Hy-grade Pellets, etc
 
 
     
 Top
CEMENT PLANTS
:: 
Orient Cement
::
Kesoram Cement
:: 
Vasavadatta Cement
::
India Cement
:: 
L & T Cement
::
ACC
:: 
Vikram Cement
::
Rajashree Cement
:: 
Lafarge Cement
::
Jaypee Rewa Cement
:: 
Gujarat Ambuja Cement
::
Dalmia Cement
:: 
Prism Cement
::
Century Cement
:: 
Birla White Cement
::
Grasim Cement
     
     
Others
:: 
Gajra Gears
::
Indian Seamless Steels
:: 
Hindustan Dorr-Oliver
::
Thyssen Krupp
:: 
Vulkan Technologies
::
Larsen & Toubro, etc
     
 

 
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